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Why is my RAID rebuild taking days?

In short · as of July 22, 2026

Usually one of: very large drives (rebuild time scales with capacity), heavy use of the NAS during the rebuild, a struggling drive with slow reads, or — most commonly for a stall — an SMR replacement drive, whose write speed collapses under sustained rebuild writes. Large arrays of big drives simply take a long time; an SMR drive can make it endless.

Last verified July 22, 2026 · 2 official sources checked Updated

Rebuild-time floor estimator
Theoretical floor: 16 h 40 m

This is a floor, not a promise: it assumes the drive reads or writes flat-out at the rate you set, with nothing else happening. Real rebuilds run longer — parity computation, using the NAS during the rebuild, and drive throttling all add time, and an SMR drive can multiply it. Sustained rates for current 3.5-inch NAS drives run roughly 180–280 MB/s (see each drive’s datasheet); 200 MB/s is a reasonable middle default.

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A multi-day rebuild has a few usual causes. Some are normal (big drives take time); one is a red flag (an SMR drive).

Normal, if slow

The stall: an SMR drive

The classic cause of a rebuild that crawls for days on a modest array is an SMR replacement drive. SMR drives rewrite overlapping zones and, under the continuous sequential writes of a rebuild, their throughput can drop to a trickle — turning a few-hour job into days, or never finishing. If you fitted a plain WD Red or another SMR drive, that is almost certainly why.

What to do

Confirm the replacement drive's model is CMR. If it is SMR, the honest fix is to swap it for a CMR drive and rebuild again. Also check the drive's health — a failing replacement with slow reads drags the rebuild too. Leave the NAS idle while it rebuilds. The table lists CMR NAS drives.

Drives that solve this

Live Amazon.ca prices in CAD, ranked by price per terabyte. The Recording column is verified against manufacturer documentation.

ModelCapacityRecordingPricePrice per TB
HGST, a Western Digital Company Ultrastar HE8 8000GB 128MB 7200RPM SATA Ultra 512E ISE 128MB Cache 3.5-Inch Internal Bare or OEM Drives 0F23267best price per TB8 TBCMR ✓CA$177CA$22.19/TBOn Amazon.ca
HGST Ultrastar He8 HUH728080AL5204 8 TB 3.5" Internal Hard Drive8 TBCMR ✓CA$207CA$25.93/TBOn Amazon.ca
Seagate Exos ST28000NM001C 28TB 7200 RPM SATA 6Gb/s 512e 3.5in Enterprise Hard Drive (Renewed)28 TBCMR ✓CA$1,120CA$40.00/TBOn Amazon.ca
Seagate Exos 26TB Internal Hard Drive HDD - 3.5 in CMR SATA 6Gb/s, 7200 RPM, 512MB Cache, 2.5M MTBF (ST26000NM000C) (Renewed)26 TBCMR ✓CA$1,102CA$42.40/TBOn Amazon.ca
Seagate IronWolf Pro 3.5-inch 16TB Internal Hard Disk HDD CMR 3.5-inch Data Recovery ST16000NT001 PC 6Gb/s 256MB 7200rpm 24-Hour Operation16 TBCMR ✓CA$740CA$46.24/TBOn Amazon.ca
Seagate IronWolf Pro 16TB Enterprise NAS Internal HDD Hard Drive – CMR 3.5 Inch SATA 6Gb/s 7200 RPM 256MB Cache for RAID Network Attached Storage, Rescue Services (ST16000NTZ01/ST16000NT001)16 TBCMR ✓CA$750CA$46.87/TBOn Amazon.ca
Seagate Exos 22TB SATA HDD 6Gb/s 7200RPM 3.5-inch Enterprise Hard Drive (ST22000NM000C) (Renewed)22 TBCMR ✓CA$1,061CA$48.22/TBOn Amazon.ca
Seagate IronWolf Pro 24TB Enterprise NAS Internal HDD Hard Drive – CMR 3.5 Inch SATA 6Gb/s 7200 RPM 512MB Cache for RAID Network Attached Storage, Rescue Services (ST24000NT002)24 TBCMR ✓CA$1,190CA$49.58/TBOn Amazon.ca
Seagate IronWolf Pro 20TB Enterprise NAS Internal HDD Hard Drive – CMR 3.5 Inch SATA 6Gb/s 7200 RPM 256MB Cache for RAID Network Attached Storage, Rescue Services (ST20000NTZ01/ST20000NT001)20 TBCMR ✓CA$995CA$49.75/TBOn Amazon.ca
Seagate IronWolf Pro 32TB Enterprise NAS Internal HDD Hard Drive – CMR 3.5 Inch SATA 6Gb/s 7200 RPM 512MB Cache for RAID Network Attached Storage, Rescue Services - (ST32000NTZ00)32 TBCMR ✓CA$1,605CA$50.16/TBOn Amazon.ca

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Sources

Every technical claim on this page is checked against manufacturer and standards documentation. Dates are when each source was last reviewed.